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High Speed Spiral Blade Cutoff Machine (Drum Type)

High Speed Spiral Blade Cutoff Machine (Drum Type)

GENERAL INTRODUCTION TO EQUIPMENT With high or mid-speed corrugated board production line, it could realize full computer control, auto order changing, and high speed slitting of different lengths of boards. By combining with advanced control mode and high quality machine designing, the needs of customers are fully met and the JUSTU innovation is fully embodied.

Electric and Pneumatic Parts

  • PHASE AC Servo Motor
  • Pneumatic components from SMC, Air Tac

 

Actuation Part

  • Gearboxes are made of HT300 high-quality gray cast iron, and characterized by aging treatment and precise processing.
  • Due to rotary blade drum structure and the rigid support of core shaft, the inertia of blade drum is effectively reduced while the rigidity is improved, and the whole rigidity is higher.
  • High-speed tool steel cutter

 

Transmission Part

  • Due to imported elastic coupling, the equipment can efficiently work at high speed for a longer service life.
  • Gears are made with top alloy structural steel (20CrMnTi) which is carburized and quenched so that the operation stabilization of equipment is improved.
  • The exiting and feeding boards are stably conveyed by a synchronous belt, reducing noise and ensuring board-exiting and feeding structures run synchronously.
  • NSK, IKO, HRB precision bearings

 

Control Part

  • Cutoff Control: Emerson AC servo controller, LENZE AC servo controller
  • Energy Storing Device: 30% of energy can be saved through the high-efficiency energy-saving module.
  • Conveyance Control: Schneider VF closed-loop control
  • Operation Monitoring: industrial computer
  • Monitoring Control: Schneider or Siemens PLC, Sick series sensor
  • Low-voltage Apparatus: Schneider

 

 

FUNCTIONAL FEATURES

 

1. Use high quality industrial computer or human-computer interface to form master computer control system.

 

2. The equipment is driven by AC servo motor, and the driver is controlled by the imported servo drive controller.

 

3. The equipment can be connected with production management system to realize non-stop order changing or manual order changing.

 

4. Use new rotary blade drum structure to reduce inertia and realize stable operation. The spiral blade is made of special material to ensure cutter could serve long service life.

 

5. Mechanical structure is rationally designed, and the board feeding part is connected with the master machine through the guide rails, so that blades are easy to adjust.

 

6. Use precision bevel gear transmission where the gears are made by forging, fine processing and hot treatment etc.

 

7. The gears feature small side clearance, low noise and stable transmission.

 

8. High precision: ≤ ±1mm at constant speed, ≤ ±1.5mm while accelerating and decelerating.

 

9. With automatic waste discharge device to avoid local bad bonding or discharge waste by order-changing port.

 

 

TECHNICAL PARAMETERS

 

SN (Single Drive)

1

2

Product Model

NCHQ-DT1-1800-250-Ⅱ

NCHQ-DT1-2200-250-Ⅱ

Dimension

4300×5000×1895mm

4300×5400×1895mm

Max. Slitting Width

1850mm

2250mm

Min. Slitting Length

400mm

400mm

Total Power of Motor

64.42KW (Single Drive)

78.52KW (Single Drive)

Line Speed

250m/min-300m/min

250m/min-300m/min

 

SN (Double Drive)

3

4

5

Product Model

NCHQ-DTS-2200-300-Ⅱ

NCHQ-DTS-2500-400-Ⅱ

NCHQ-DTS-2800-400-Ⅱ

Dimension

4300×6110×1895mm

4300×6410×1895mm

4300×6710×1895mm

Max. Slitting Width

2250mm

2550mm

2850mm

Min. Slitting Length

400mm

400mm

400mm

Total Power of Motor

115.12KW (Double Drive)

172.52KW (Double Drive)

182.52KW

Line Speed

250m/min-350m/min

250m/min-350m/min

250m/min-350m/min

 

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